Warminster Station, Wiltshire

Client: Great Western Railway

Project Overview

Warminster Station, Wiltshire

Service: Commercial & Retail Refurbishment

Sector: Rail

  • Approved Contractor: MLG UK Ltd
  • System Installed: Polydeck anti-slip GRP
  • Client: Great Western Railway
  • Duration: 4 weeks, worked at night
  • Work Carried Out: Surface preparation, protective coatings, Polydeck GRP tread installation

Scope of Work

Refurbishment of the station footbridge at Warminster. The existing treads were removed and replaced with new anti-slip GRP, and the bridge structure was prepared and fully redecorated. All works were carried out overnight so that the station stayed open throughout.

  • Removal of all existing treads and replacement with Polydeck anti-slip GRP
  • Full surface preparation and cleaning of the bridge structure for coating adhesion
  • Application of protective coatings to the steelwork
  • Works delivered entirely on night shift under approved railway isolation procedures

Systems installed

  • Treads: Polydeck GRP anti-slip system replacing the existing treads
  • Decoration: Full surface preparation and repainting of the bridge structure

Challenges & Constraints

01
Short overnight windows

The working windows were short night shifts, so productivity had to be planned to the hour rather than to the day.

02
Painting depends on weather

External painting is weather-dependent, so the programme needed enough flexibility to move works around without losing booked possessions.

03
Station stays open

The station remained open throughout, so the footbridge had to be usable again by the morning after every shift.

Project Execution & Techniques

Night shift throughout

All works were delivered on night shift under approved railway isolation procedures, with strict rail industry safety protocols applied and every operative working to them.

Treads replaced with GRP

All existing treads were removed and replaced with new Polydeck anti-slip GRP.

Prepared then coated

The bridge structure was fully prepared and cleaned for coating adhesion before protective coatings were applied to the steelwork.

Complete sections handed back

Planning and logistics were organised so each shift finished with a complete, safe, handed-back section rather than work left part-done.

Outcome & Long-Term Benefits

Safer underfoot

The bridge went back into service with a safer walking surface, particularly in wet conditions.

Longer structural life

Preparation and repainting of the steelwork significantly extended the life of the structure.

Less upkeep

GRP needs minimal maintenance compared with traditional materials, replacing a surface that had needed regular attention.

No impact on services

Because the works ran overnight, station operations were unaffected at every stage.

Conclusion

The footbridge at Warminster Station needed a new walking surface and a full redecoration, and Great Western Railway needed the station to stay open while it happened. That put the whole job onto night shifts under approved isolation procedures, with each shift planned to hand back a complete, safe section.

MLG removed the existing treads and fitted Polydeck anti-slip GRP, then prepared, cleaned and recoated the bridge steelwork. Passengers got a surface that is safer in the wet and needs far less upkeep, GWR got a significantly extended structural life, and train services were not affected at any point.

Ready to start your project?

Contact MLG UK today.